Improving Pharmaceutical Water Systems: A Green Approach to Water Savings

Evolution and Optimization of a High Purity Water System for Bioprocess Operations

Session 502Intermediate Course Level
Facilities and Equipment Track

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This session is intended to assist those responsible for conservation, environmental compliance, cost reduction, system design, and most aspects of plant operations. Reducing waste adds value to the bottom line while demonstrating environmental responsibility. The technologies are familiar to operations personnel and not new or unique. Hence, implementation is simple and straight forward. The return on investment is rapid and the “greening” of most facilities can be greatly enhanced without system downtime or other undesirable consequences.

Session Description

High purity water systems are a common feature in bioprocess clinical and manufacturing operations. To insure reliable, compliant, and cost-effective supply of water requires continuous engineering and quality assurance oversight. This session will discuss the evolution and optimization of a high purity water system supporting a bioprocess clinical trial pilot plant. Shared best practices and lessons learned are illustrated by case studies that include new technology and PAT upgrades, as well as innovative solutions to operational deficiencies.

At the conclusion of this session, participants will be able to:

  • Understand current challenges in supporting high purity water systems
  • Benchmark their high purity water operations with others in the industry
  • Describe new and emerging technologies, including PAT, used to improve high purity water systems
  • Learn compliance lessons that can be applied to their facility support
  • Become familiar with the most common methods used for water system reclamation
  • Discuss levels of reclamation possible and the costs associated with maximizing the percent reclaimed, including the costs and pay-back that could be anticipated
  • Learn about technologies associated with facility waste water treatment will also be discussed relative to minimizing the risk associated with discharge containing active drug substances

Leaders

Speakers

  • Jeff Campie, USA
  • Richard Forsyth, Senior Consultant, Hyde Engineering + Consulting, USA
  • Nigel Hamilton, Global Quality, Strategy and Process Excellence, Sanofi Aventis, United Kingdom
  • Aisling Horan, Validation Scientist, Alkermes Plc, Ireland
  • Edwin Melendez, Principle Consultant, Parexel, USA
  • Mark O'Reilly, Director Engineering, Alkermes Pharma Ireland Ltd, Ireland
  • Kimberly Ray, A. Director Project Mgmt, Oso Biopharmaceuticals Mfg LLC, USA
  • Julian Wilkins, Vice President, PharmaConsult US Inc, USA
  • Paul Wreglesworth, Independent Consultant, United Kingdom

Who Should Attend

  • Manufacturing / Operations
  • Service Providers
  • Suppliers
  • Regulators

Communities of Practice Members that will Benefit

  • API
  • Biotechnology
  • Critical Utilities
  • Engineering Standards Benchmarking
  • Operations Management
  • Process/Product Development
  • Project Management
  • Sterile Products Processing
  • Sustainable Facilities
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